Many bobblehead lovers are curious regarding how custom bobble heads is produced and why it usually takes weeks to produce one. At a top level, you will find four steps involving in building a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding both preparation work and final shipping. Prior to getting into information of each step, it can be worth mentioning that the process described is perfect for the resin-based bobblehead.
1. Sculpting (Under a day to seven working days)
This method requires a mastery of hand sculpting skills. It is usually performed by skillful artists, who normally have numerous years of experience doing hand sculpting according to provided photos or reference objects. It may take 4 to 5 hours for any very experienced artist to sculpt a 7-inch bobblehead, while to get a less experienced artist it may take over a day or two. As soon as the initial sculpting is completed, the consumer will have the opportunity to analyze its photos. Making changes is relatively simple and easy quick at this time. On the flip side, it will be more costly to request a big change with a later stage because the whole sculpture needs to be rebuilt. Therefore, a consumer should glance at the initial sculpture carefully once the bobblehead maker is looking for comments. In case you are unsure, you should demand more photos or ask for clarification. By doing that, you could possibly spend more time upfront, but you will also minimize your chance of needing to achieve the bobblehead reworked later and having to spend more. Also, the consumer should be aware a custom bobblehead doll is made based on submitted photos rather than a live person. Therefore, the expectation must be set properly regarding the resemblance and facial expression in the final bobblehead doll.
2. Molding (7-10 working days)
Molding is the procedure where the original sculpture from your previous process will be part of basics to construct the profile and curvatures of any bobblehead’s body and head. First, a semi-liquid silicone gel is going to be placed on the surface of the initial sculpture. A soft silicone coating which will take the form in the custom sports bobbleheads will be formed when the gel dries. Then, a plaster coating will probably be applied on the surface from the silicone coating. The plaster coating can become a hardened cast following the drying process. Subsequently, the first sculpture will be removed from the silicone coating. After the preparation jobs are done, melted resin will probably be injected in to the emptied silicone coating to make the bobblehead. Ever since the silicone coating is soft, the plaster cast wrapping the silicone coat will act to keep the resin inside the desired shape before it really is solidified. As soon as the resin becomes solid, it will probably be taken out by opening the plaster and peeling away from the silicone coating. At this point, a raw bobblehead doll has been given.
3. Polishing (someone to three working days)
A raw bobblehead is not really willing to be painted. It offers grease on its surface that needs to be removed, and rough surfaces that ought to be ground smooth. Neglecting the polishing process can lead to poor painting afterwards. Polishing a bobblehead doll also needs a decent amount of craftsmanship. Because its shape and curvature are very different from a single to another, this process still can not be standardized and automated. As well as taking out the grease and smoothing the top, refining the raw bobblehead details manually might be necessary. As a result of tolerances stemming from the molding process, deviation from your initial sculpting is unavoidable. The sculpting artist often should fine-tune the raw bobblehead once the initial polishing, and also this process should be reiterated. Should it be determined how the defects can not be fixed, the entire raw bobblehead has to be scrapped.
4. Painting (one to three working days)
Painting is just not as simple as it seems to be. The first step is usually to blend base colors to generate colors the consumers desire. The standard of the blended colors is critical, as it has a large influence on the aesthetic part of the bobblehead. Also, because every bobblehead might have its unique colors, simply making the preferred colors rich in quality for wedding bobbleheads are often very time-consuming. Secondly, painting is done by using the painting brush manually, because of the b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to make different patterns on their own clothing. In such instances, the painting artists will be asked to alternate different painting brushes on those tiny areas, which is a demanding task. Once paints are placed on a bobblehead doll for both its head and body, it can be assembled through a spring with glue for both ends. Obviously, while using spring is why the bobblehead doll bobble.
Hopefully, at this point, whoever finishes reading the above mentioned has experienced an improved understanding of the basic process of creating a custom bobblehead doll. Having a better comprehension of the procedure, a consumer can better plan her or his next acquisition of a custom bobblehead doll.